Data Analysis of Plastic Surgery Instrument Trays Yields Significant Cost Savings and Efficiency Gains

 
 
 

OpFlow has another peer-reviewed publication in the literature reporting on the success of our instrument tray optimization process.

This article in the Annals of Plastic Surgery details the 2,652 instrument reduction for just two plastic surgery instrument tray types at UNC Rex Hospital.

 
 
 
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The 45.1% reduction for the general plastics tray and 36.7% reduction for the breast reconstruction tray resulted in a decrease of 81,696 instrument cycles and 383.5 hours of sterile processing labor per year.

These outcomes provide a cost avoidance on instrument re-purchase of $163,800 and reduction in annual sterile processing expense of $69,441for these two instrument tray types alone!

A data-driven process utilizing empiric instrument usage data collected intraoperatively can have profound impacts, particularly when extrapolated to the most commonly used instrument trays across all service lines at a hospital.

OpFlow enables this transformational change by providing a solution and process to generate these significant cost savings, efficiency gains, and quality of care improvement for a hospital’s surgical services.

 
 
 
Peer-Reviewed Pubs